Posted on January 4th, 2017
Customise your Sonoff home automation controllers with a memory upgrade, weatherproof housing, control switches, sensors, and custom firmware.
ITEAD keep releasing new Sonoff models so this isn’t a complete list, but some of the models mentioned in the video include:
The flash memory chip in Sonoffs is 8Mbit, which is only 1MByte. Then if you want to do OTA (Over The Air) updates you need to limit your program size to less than half the available memory so that a new program can be uploaded alongside the old one. And if you use a SPIFFS (SPI Flash File System) to store non-volatile data outside your program, you lose even more memory.
You can replace the flash memory chip with a Winbond 25Q32FV in SOP-8 package, which is a 32Mbit (4MByte) chip. You can buy them on eBay for about US$3 for a pack of 10.
The original flash memory on the Sonoff is a Winbond 25Q08FV, which is the 8MBit (1MByte) version of the same chip.
Thanks to Pete Scargill for this idea! You can see more on his original blog post: “32Mb ESP01 and Sonoff”
Sure, you can just cut a power lead and screw it into a Sonoff, but it’s probably a bad idea. You need to consider how your Sonoff will be used, including physical protection (stop little fingers reaching the terminals!) and liquid protection from spills. You also need to make sure there is strain relief on the cables to prevent them being pulled out, and possibly exposing live mains connections. You can do it cheaply using a plastic project box, and with some cable ties around the cables just inside the box so they can’t be pulled out. The result can be a very neat setup that won’t look like a dodgy DIY cable, and should be safe for general use.
You can go even further and use an IP-rated (Ingress Protection) case and cable glands, to make your Sonoff waterproof and physically very strong.
In this video I gave a very simple explanation of the two-digit IP codes. There are also extensions to the code for other attributes. You can find more information and tables showing the specific meaning of the numbers at en.wikipedia.org/wiki/IP_Code.
Internet control is fun, but usually you also want some way to manually turn the output on or off without using your phone. You can modify a Sonoff to connect an external button across the pins of the built-in button, allowing you to toggle the output by pressing the button manually. The built-in button is connected to GPIO0, so when the button is pressed it pulls GPIO0 to GND. This is used during power-up to put the Sonoff into bootloader mode, and can also be used to toggle the output or do other actions.
Alternatively, you can connect an external button between GND and GPIO14 so that your software running on the Sonoff can detect when it has been pressed. Some firmware, including Theo Arends’s TASMOTA, supports this out of the box.
GPIO14 is exposed on the internal header used to upgrade the software on a standard Sonoff. There is already a pull-up resistor on GPIO14, so you don’t need any other parts. Just connect a button across the GPIO14 and GND pins, and you’re done!
Even better, TASMOTA has an option to support an external switch instead of an external button. The difference is that with a button, you want the output to change state each time you press and release the button. This means the firmware needs to treat both the button press and release (cycling from HIGH to LOW to HIGH) as a single event. But a switch just changes state (goes from HIGH to LOW, or goes from LOW to HIGH) and stays there because it latches in place. So your software needs to treat each level change as a separate event, and toggle the output. Once again, TASMOTA supports this out of the box.
As explained in the section about switches, the regular Sonoff exposes GPIO14 on the internal header that is used for flashing new firmware. The same header also provides GND and 3.3V connections, and the GPIO14 pin is provided with a pull-up resistor. This makes it super easy to connect anything that needs a single digital pin, such as an external switch / button or a one-wire sensor.
To make it even easier, the Sonoff TH10A and TH16A both feature a 2.5mm 4-way (TRRS) socket that is intended for connecting external sensors. The socket provides 3.3V, GND, and GPIO14: the same I/O pin exposed on the internal header of a normal Sonoff. That means you don’t even need to modify the board, you can simply plug in your sensor or switch externally.
The 2.5mm socket also has a 4th connection, but there are parts missing inside the Sonoff so it’s left unused. You can fix this easily by putting a solder blob across two pads on the Sonoff PCB, and optionally installing a pull-up resistor.
In the video I said that there is a 10k pull-up from GPIO14 to 3.3V. However, I didn’t notice that there are actually 2 pull-ups in parallel, so the effective pull-up on GPIO14 is 5k! You can still use a 10k pull-up on GPIO4 if you like, or you can use a 4.7k resistor if you want them to be about the same. 4.7k is common for I2C, but 10k is generally fine too.
There are many alternative firmware projects for the Sonoff. Personally I love Theo Arends’s firmware, but there are many others that may suit you better.
To learn about how to install new firmware, see SuperHouseTV Episode #17: Home automation control with Sonoff, Arduino, MQTT, and OpenHAB.
If you have any other suggestions please let me know in the comments below, and I’ll update this list.
Because the Sonoff uses an ESP8266 microcontroller, there are a huge number of sites with information that’s relevant to the Sonoff. These include: